Piping bag, blank for manufacturing a piping bag and method of manufacturing a piping bag

ABSTRACT

A disposable piping bag ( 1 ) comprises a container of polymer film. The piping bag is formed essentially from a thin-walled polymer tube, and an outwardly oriented surface of the piping bag has a rough surface structure.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims the benefit of U.S. provisional patentapplication No. 60/574,232, filed on 26 May 2004, the entire contents ofwhich is hereby incorporated by reference.

FIELD OF THE INVENTION

The present invention relates to disposable piping bags, and morespecifically to disposable piping bags used for the handling offoodstuffs.

BACKGROUND ART

Piping bags are mainly used for decorating pastries, confectionery orfood with a viscous, semi-liquid or semi-fluid paste, such as whippedcream, marzipan, dough, cream cheese, sugar paste or the like. Pipingbags can also be used for other purposes, for example for theapplication of glue, cement, plaster, moulding compound or the like.

A disposable piping bag is shown in U.S. Pat. No. 3,157,312. This pipingbag consists of a plastic bag, formed from two layers of polymer film,which have been welded together along the edges of the bag. The pipingbag is adapted, at one of its corners, to receive an essentially conicalnozzle, through which a paste contained in the piping bag can bedischarged. The nozzle can be provided with a selected profile, so thatthe extruded paste string can be given the desired appearance.

A problem associated with prior art disposable piping bags is that thepiping bag can be difficult to handle both during manufacturing and inconnection with the dispensing operation.

Therefore, there is a need for an improved disposable piping bag.

SUMMARY OF THE INVENTION

An object of the present invention is to provide a disposable pipingbag, which reduces or eliminates the problems associated with prior art.

The object is achieved by a piping bag, a blank and a method accordingto the respective appended independent claims. Embodiments are definedin the appended dependent claims as well as in the following descriptionand drawings.

According to a first aspect, a disposable piping bag is thus provided,comprising a container of polymer film. The piping bag is characterisedin that it is formed essentially from a thin-walled polymer tube, andthat an outwardly oriented surface of the piping bag is provided with asurface structure.

Disposable here means that the piping bag is to be discarded after use,and not cleaned and used again. However, this does not exclude that thepiping bag is filled again and/or cleaned and, thus, used to spread morethan one batch of flowable paste. In fact, disposable means that it mustbe possible to manufacture the piping bag in large quantities at a verylow cost.

Surface structure here means the three-dimensional structure of thesurface.

The surface structure of the piping bag reduces the risk of it slippingfrom the user's grip, especially if the user's hand, which may be fittedwith a glove, is wet or smeared with, for example, oil or grease.Moreover, it is possible to provide a piping bag that is easy to gripwithout the addition of any friction-enhancing agent. Even if afriction-enhancing agent has been added, a surface structure may beadvantageous because it creates a space between two abutting layers ofpolymer tube or piping bags, said space eliminating or reducing the riskof the layers adhering to one another, which would make handling moredifficult.

According to a second aspect, a blank is provided for manufacturing atleast two disposable piping bags, each comprising a container of polymerfilm. The blank is characterised in that it consists of an elongatedthin-walled polymer tube, the piping bags being detachable from oneanother by means of severance marks, and that an outwardly orientedsurface of the thin-walled polymer tube is provided with a surfacestructure.

According to a third aspect, a method is provided for manufacturing adisposable piping bag, comprising a container of polymer film. Themethod comprises forming the piping bag essentially from a thin-walledpolymer tube, and providing an outwardly oriented surface of thethin-walled polymer tube with a surface structure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic perspective view of a piping bag.

FIG. 2 is a schematic plan view of the piping bag in FIG. 1.

FIG. 3 is a perspective view illustrating the step of rolling a polymertube to form the piping bag in FIG. 1.

FIG. 4 is a plan view of a blank for forming the piping bag in FIG. 1.

FIG. 5 illustrates a first example of a surface structure.

FIG. 6 illustrates a second example of a surface structure.

FIG. 7 illustrates a third example of a surface structure.

FIG. 8 illustrates a fourth example of a surface structure.

DESCRIPTION OF PREFERRED EMBODIMENTS

FIG. 1 shows a piping bag 1, which at a dispensing orifice 5 is providedwith a nozzle 2 and which through an open end 4 has been filled with aflowable paste 3. The flowable paste 3 is dispensable through the nozzle2 when the open end 4 of the piping bag 1 is closed, for example folded,and the piping bag 1 compressed.

With reference to FIG. 2, the piping bag 1 is formed from a polymer tubesegment, preferably of polyolefin plastic, such as polyethylene,polypropylene or the like. When unfilled, as shown in FIG. 2, the pipingbag 1 has an essentially two-dimensional extension, its shape beingdefined by two parallel creases at the edges 9, 10, formed by thepolymer tube being collapsed, and a joint 7 that is obliquelytransversal to the edges 9, 10. A severance mark 8 runs parallel to thejoint 7, which mark 8 is achieved in a manner obvious to a personskilled in the art, for example by means of perforation. At the open end4 of the piping bag 1, a severance mark 11 extends perpendicularly tothe edges 9, 10. At the open end, a weaker welding joint (not shown) maybe provided, which is such that upon tearing along the severance mark11, the piping bag remains closed until a user deliberately opens it.According to one embodiment, this weaker welding joint can be achievedat a low temperature and under mechanical pressure.

To enable dispensing by means of the piping bag 1, it is cut at thecutting line K, so that an orifice 5 of a desired size is obtained. Inthe orifice, the nozzle 2 can be applied or, alternatively, the pipingbag can be used without a nozzle.

FIG. 3 shows how a polymer tube 21 for manufacturing piping bags iscollapsed by it being caused to travel through rollers 20 to form anessentially two-dimensional elongate blank 22 with double layers. Theskilled person is familiar with forming a polymer tube through filmblowing.

FIG. 4 shows how the double layer blank 22 has been provided withoblique welding joints 7 and severance marks 8, 11 for the purpose ofdefining piping bags 31, 31′.

The piping bag can be essentially transparent, i.e. transparent to sucha degree that its contents are visible through the limiting surfaces ofthe piping bag. According to one embodiment, the piping bag may betinted.

An outwardly oriented surface of the piping bag 1 is provided with asurface structure, which improves the grip, i.e. its roughness increasesthe friction between the user's hand and the piping bag.

FIG. 5 illustrates a first example of a grip-enhancing surfacestructure, which can be achieved by adding grains and/or flakes to thepolymer pulp before the film blowing to form the polymer tube is carriedout, or in connection therewith. It will be appreciated that grainsand/or flakes can also be applied to the surface of the plastic tubeafter the tube 21 or the blank 22 is formed. The grains or flakes may,for example, be of a plastic material having a higher density and/ormelting point than the material of which the polymer tube is formed. Forexample, the polymer tube may be made of low-density polyethylene(PE-LD), the grains or flakes being made of high-density polyethylene(PE-HD) or of polypropylene. According to other embodiments, the grainsor flakes may consist of sawdust, fine sand, lime and/or solid or hollowmicro glass spheres.

Another way of achieving a surface similar to that shown in FIG. 5 is toapply a lacquer to the outside of the piping bag, which lacquer isprovided with a surface structure-forming additive, for exampleadditives of the kind described above.

FIG. 6 illustrates a second example of a grip-enhancing surfacestructure, which can be achieved by rolling the polymer tube 21, forexample as shown in FIG. 3, through an embossed roll, if necessary underthe influence of heat, which allows the polymer tube to be providedwith, for example, a granular (FIG. 6) or grooved (not shown) structure.

According to one embodiment, the polymer tube can be made of at leasttwo laminated polymer material layers. A polymer tube of this kind mayhave a plurality of layers having different functions, for instance aninner layer intended to facilitate the feeding of flowable paste andprevent said paste from adhering to the inner walls of the piping bagand intended to facilitate the introduction of the nozzle 2; a gas-tightlayer, a supporting layer and/or an outer grip-enhancing layer. It isobvious to the skilled person how to obtain a laminated polymer tube bysimultaneous extrusion and film blowing of inner and outer layers.Another prior-art manner of obtaining a laminated plastic film is tojoin two film layers using, for example, and adhesive and/or heating.

The above methods of providing a grip-enhancing surface structure can beused both in one-layer piping bags and in laminated piping bags. Thesurface structure described with reference to FIG. 5 is highly suitablefor laminated piping bags, since it is sufficient to add grains orflakes to the material forming the outer layer of the polymer tube.

FIG. 7 illustrates a further example of a grip-enhancing surfacestructure, which can be achieved by adding an expanding agent to thematerial of which an outer layer of a laminated polymer tube is formed.The skilled person is familiar with the art of expanding. By exposing,after film blowing, the polymer tube 21 to heat the expanding agent iscaused to release a gas, bubbles being formed in the outer surface ofthe polymer tube, which bubbles burst, thus creating a rough surface thestructure of which may be of the kind shown in FIG. 7. Non-limitingexamples of expanding agents are bicarbonate, AZO-dicarbonate amide andwater.

Yet another example of a grip-enhancing surface structure is shown inFIG. 8 and can be achieved by means of starve-feeding. Starve-feedingcan be done using pure plastic or with a filler additive, such assilicates, chalk, carbonates, small glass beads, fine sand, etc, whichis added to the material of which an outer layer of a polymer tube isformed. The skilled person is familiar with the process ofstarve-feeding. The extrusion apparatus used to feed the outer layermaterial is starve-fed, which results in a surface structure similar tothat of FIG. 7 being obtained. In this case, the concentration andfriction of the filler can be varied to obtain the desired surfaceroughness.

A further example of a grip-enhancing surface structure similar to thoseshown in FIG. 7 or FIG. 8 can be achieved by means of cold-feeding,wherein the outer layer is starve-fed and the extruder is operated at alower temperature than normal. In this case, no filler is needed. Theskilled person is familiar with the art of cold-feeding.

The ways of achieving a grip-enhancing surface structure described abovemay also be combined with the addition of known friction-enhancingagents, for example viscous high-molecular liquids such aspolyisobutylene and/or glycerol esters.

According to one embodiment, the surface structure described withreference to FIG. 5 is combined with the Surface structure describedwith reference to FIG. 7 or FIG. 6. This embodiment can also be combinedwith the surface structure described with reference to FIG. 6, and/or afriction-enhancing agent.

According to another embodiment, the surface structure described withreference to FIG. 7 or FIG. 8 is combined with the surface structuredescribed with reference to FIG. 6. This embodiment can possibly becombined with a friction-enhancing agent.

1. A disposable piping bag, comprising: a container of polymer filmformed from a thin-walled polymer tube; an outwardly oriented surface ofthe container provided with a rough surface structure, wherein theoutwardly oriented surface includes at least one grip-enhancing agentand at least one friction-enhancing agent being a viscous high-molecularliquid, the at least one grip-enhancing agent having a higher densityand melting point than a material of the polymer film.
 2. A piping bagaccording to claim 1, wherein the rough surface structure is formed byat least one of a) adding grains or flakes to the material of which thethin-walled polymer tube is made, b) pattern-rolling the polymer tube,and c) applying a lacquer to the outwardly oriented surface combinedwith adding grains or flakes to the lacquer.
 3. A piping bag accordingto claim 1, wherein the thin-walled polymer tube is made of a plasticfilm.
 4. A piping bag according to claim 3, wherein said plastic film isa polyolefin plastic.
 5. A piping bag according to claim 1, wherein thethin-walled polymer tube is essentially transparent.
 6. A piping bagaccording to claim 1, wherein a wall of said thin-walled polymer tubeincludes at least two laminated material layers, including an outermaterial layer of which provides the rough surface structure.
 7. Apiping bag according to claim 6, wherein the rough surface structure isformed by at least one of: c) at least partly expanding the outermaterial layer, d) at least partly starve-feeding the outer materiallayer, and e) at least partly cold-feeding the outer material layer. 8.A piping bag according to claim 1, wherein the thin-walled polymer tubehas a severance mark that is transversal to the longitudinal directionof the tube.
 9. A piping bag according to claim 8, wherein thethin-walled tube has a joint that is parallel to the severance mark. 10.A piping bag according to claim 9, wherein said joint is a weldingjoint.
 11. A piping bag according to claim 1, wherein the piping bag hasan open end, the open end of the piping bag being provided with a weakerwelding joint, which is such that the piping bag remains closed until itis deliberately opened by a user.
 12. A blank for manufacturing at leasttwo disposable piping bags, each including a container of polymer film,the blank comprising: an elongated thin-walled polymer tube, the pipingbags being detachable from one another by means of severance mark; andan outwardly oriented surface of the blank provided with a rough surfacestructure, wherein the outwardly oriented surface includes at least onegrip-enhancing agent and at least one friction-enhancing agent being aviscous high-molecular liquid, the at least one grip-enhancing agenthaving a higher density and melting point than a material of the polymerfilm.
 13. A method of manufacturing a disposable piping bag including acontainer of polymer film, the method comprising: making the piping bagfrom a thin-walled polymer tube, and providing an outwardly orientedsurface of the piping bag with a rough surface structure, wherein theoutwardly oriented surface includes at least one grip-enhancing agentand at least one friction-enhancing agent being a viscous high-molecularliquid, the at least one grip-enhancing agent having a higher densityand melting point than a material of the polymer film.
 14. A methodaccording to claim 13, in which providing the outwardly oriented surfacewith a rough surface structure comprises at least one of: adding grainsor flakes to the material of which the thin-walled polymer tube is made,and pattern-rolling the thin-walled polymer tube.
 15. A method accordingto claim 13, further comprising forming the thin-walled polymer tube bylaminating at least two material layers, including an outer materiallayer with the rough surface structure.
 16. A method according to claim15, in which providing the outwardly oriented surface with a roughsurface structure comprises at least one of: at least partly expandingthe material of which an outer layer of the thin-walled polymer tube ismade, at least partly starve-feeding the material of which an outerlayer of the thin-walled polymer tube is made, and at least partlycold-feeding the material of which an outer layer of the thin-walledpolymer tube is made.
 17. A method according to claim 13, furthercomprising providing an open end of the piping bag wherein the open endof the piping bag is provided with a weaker welding joint, which is suchthat the piping bag remains closed until it is deliberately opened by auser.